Sr. Automation Controls Engineer

SR. AUTOMATION CONTROLS ENGINEER | NEWARK, CA
We are seeking a Sr. Automation Controls Engineer to lead the upgrade of approximately 87 PC-based systems from Windows 7/10 to Windows 11 IoT LTSC across two sites. This role centers on software compatibility, system validation, and ensuring all machine-level applications operate correctly after migration. Work is performed on-site in Newark, CA, with system implementation at the Lodi, CA manufacturing facility.

SR. AUTOMATION CONTROLS ENGINEER REQUIREMENTS

• Bachelor’s degree in Engineering or related field and 7+ years of automation or controls experience.
• In-depth knowledge of PLC programming and development using Rockwell RSLogix 5000.
• Expertise in HMIs using FactoryTalk View ME (Revs 7–14).
• Hands-on experience with Cognex Designer Vision-Pro, including deep and edge learning tools.
• Experience with high-speed medical manufacturing equipment, motion control, servo systems, pneumatics, and robotics.

• Demonstrated experience executing IQ/OQ in FDA-regulated or GMP environments.
• Familiarity with SPEL+, Epson programming, and related automation tools.

• Upgrade PC-based systems from Windows 7/10 to Windows 11 IoT LTSC across multiple OS revisions.
• Validate and document functionality of all applications post-upgrade, including Rockwell FactoryTalk View ME, Cognex Designer Vision-Pro, SPEL+, Epson programming, and data acquisition systems.
• Perform detailed testing at the Newark site, including screen-by-screen checks and device connections.
• Ensure databases, interfaces, and automated processes remain functional and compliant after upgrade.
• Deploy upgraded systems in a manufacturing environment.
• Execute Installational and Operational Qualification (IQ/OQ) protocols in alignment with FDA and GMP requirements.